{"id":8863,"date":"2025-12-11T09:47:01","date_gmt":"2025-12-11T08:47:01","guid":{"rendered":"https:\/\/www.dagartech.com\/en\/?p=8863"},"modified":"2025-12-11T10:20:25","modified_gmt":"2025-12-11T09:20:25","slug":"5-steps-generator-set-performance","status":"publish","type":"post","link":"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/","title":{"rendered":"5 essential steps to ensure the performance of your generator sets in 2026"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_68_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Index<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Work_on_improving_the_performance_of_your_generator_sets_in_2026\" title=\"Work on improving the performance of your generator sets in 2026\">Work on improving the performance of your generator sets in 2026<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#1_Cleaning_and_basic_maintenance\" title=\"1. Cleaning and basic maintenance\">1. Cleaning and basic maintenance<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Why_cleaning_directly_affects_performance\" title=\"Why cleaning directly affects performance\">Why cleaning directly affects performance<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Thermal_dissipation\" title=\"Thermal dissipation\">Thermal dissipation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Electrical_connections_and_sensors\" title=\"Electrical connections and sensors\">Electrical connections and sensors<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Corrosion\" title=\"Corrosion\">Corrosion<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Recommended_technical_cleaning_procedure\" title=\"Recommended technical cleaning procedure\">Recommended technical cleaning procedure<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Recommended_tools\" title=\"Recommended tools\">Recommended tools<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#2_Software_and_control_system_updates\" title=\"2. Software and control system updates\">2. Software and control system updates<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Key_advantages_of_keeping_firmware_up_to_date\" title=\"Key advantages of keeping firmware up to date\">Key advantages of keeping firmware up to date<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Error_correction_and_stability\" title=\"Error correction and stability\">Error correction and stability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Enhanced_fault_detection\" title=\"Enhanced fault detection\">Enhanced fault detection<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Compatibility_with_advanced_monitoring\" title=\"Compatibility with advanced monitoring\">Compatibility with advanced monitoring<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Safe_update_procedure\" title=\"Safe update procedure\">Safe update procedure<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#3_Preventive_replacement_of_worn_components\" title=\"3. Preventive replacement of worn components\">3. Preventive replacement of worn components<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-16\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Critical_components_and_their_behaviour\" title=\"Critical components and their behaviour\">Critical components and their behaviour<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-17\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Filters_oil_fuel_air\" title=\"Filters (oil, fuel, air)\">Filters (oil, fuel, air)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-18\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Belts\" title=\"Belts\">Belts<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-19\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Batteries\" title=\"Batteries\">Batteries<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-20\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Anti-vibration_mounts\" title=\"Anti-vibration mounts\">Anti-vibration mounts<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-21\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Generic_replacement_intervals_operating_hours\" title=\"Generic replacement intervals (operating hours)\">Generic replacement intervals (operating hours)<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-22\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#4_Periodic_performance_testing\" title=\"4. Periodic performance testing\">4. Periodic performance testing<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-23\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Recommended_types_of_tests\" title=\"Recommended types of tests\">Recommended types of tests<\/a><ul class='ez-toc-list-level-4' ><li class='ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-24\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#No-load_test_monthly\" title=\"No-load test (monthly)\">No-load test (monthly)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-25\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Partial_load_test_quarterly\" title=\"Partial load test (quarterly)\">Partial load test (quarterly)<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-4'><a class=\"ez-toc-link ez-toc-heading-26\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Resistive_load_bank_annual\" title=\"Resistive load bank (annual)\">Resistive load bank (annual)<\/a><\/li><\/ul><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-27\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#5_Preventive_maintenance_planning_as_a_key_tool_to_improve_generator_performance\" title=\"5. Preventive maintenance planning as a key tool to improve generator performance\">5. Preventive maintenance planning as a key tool to improve generator performance<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-28\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Visual_inspections\" title=\"Visual inspections\">Visual inspections<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-29\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Functional_checks\" title=\"Functional checks\">Functional checks<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-30\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Full_annual_maintenance\" title=\"Full annual maintenance\">Full annual maintenance<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-31\" href=\"https:\/\/www.dagartech.com\/en\/news\/5-steps-generator-set-performance\/#Maintenance_with_Dagartech_support\" title=\"Maintenance with Dagartech support\">Maintenance with Dagartech support<\/a><\/li><\/ul><\/nav><\/div>\n<p>Garantising the performance of generator sets is not just a matter of periodic inspections: it is a <strong>technical discipline<\/strong> based on procedures, regulations, and operating criteria that ensure energy availability under any conditions.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Work_on_improving_the_performance_of_your_generator_sets_in_2026\"><\/span>Work on improving the performance of your generator sets in 2026<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>As we approach 2026, this article brings together <strong>validated procedures<\/strong> and <strong>practical industry experience<\/strong> to help technicians, maintenance managers, and infrastructure operators optimise their generator sets to guarantee continuity of supply in sectors such as data centres, critical industries, healthcare, telecommunications, and various emergency applications. Remember that carrying out proper generator maintenance is just as important as <strong><a href=\"https:\/\/www.dagartech.com\/actualidad\/10-claves-para-elegir-correctamente-tu-grupo-electrogeno\/\">choosing the right generator set for your needs<\/a><\/strong>.<\/p>\n<p><strong>Summary of the 5 key steps<\/strong><\/p>\n<ol>\n<li><strong>Cleaning and basic maintenance<\/strong> \u2192 Prevents failures and ensures proper thermal behaviour to guarantee generator set performance.<\/li>\n<li><strong>Software and control system updates<\/strong> \u2192 Precision, stability, and compatibility with new functionalities.<\/li>\n<li><strong>Preventive replacement of critical components<\/strong> \u2192 Ensures sensitive elements do not compromise availability.<\/li>\n<li><strong>Periodic performance testing<\/strong> \u2192 Technical validation of the equipment\u2019s real operating behaviour.<\/li>\n<li><strong>Structured preventive planning<\/strong> \u2192 Reduces breakdowns and optimises lifecycle.<\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"1_Cleaning_and_basic_maintenance\"><\/span><strong>1. Cleaning and basic maintenance<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"Why_cleaning_directly_affects_performance\"><\/span><strong>Why cleaning directly affects performance<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Guaranteeing the performance and service life of generator sets is heavily influenced by their thermal behaviour and the integrity of their electrical systems. Dirt accumulation affects:<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Thermal_dissipation\"><\/span><strong>Thermal dissipation<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li>Dirt reduces airflow across radiators and fans.<\/li>\n<li>It increases engine and alternator temperature, affecting lubrication, insulation, and efficiency.<\/li>\n<\/ul>\n<p>According to <strong>ISO 8528-13<\/strong>, continuous overheating can lead to insulation loss, reduced alternator stator life, and tripping of thermal protections.<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Electrical_connections_and_sensors\"><\/span><strong>Electrical connections and sensors<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li>Conductive dust, moisture, or grease can interfere with sensor signals or pressure probes.<\/li>\n<li>This generates false alarms, loss of measurement accuracy, and incorrect protection actions.<\/li>\n<\/ul>\n<h4><span class=\"ez-toc-section\" id=\"Corrosion\"><\/span><strong>Corrosion<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>In coastal areas or industrial environments with chemical agents, corrosion accelerates degradation of terminals, canopies, bases, and metal components.<\/p>\n<p><strong>Dagartech technical recommendation:<\/strong><\/p>\n<p>Cleaning at least <strong>twice a year<\/strong> in standard environments and <strong>monthly<\/strong> in locations with dust, high humidity, or industrial contaminants.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Recommended_technical_cleaning_procedure\"><\/span><strong>Recommended technical cleaning procedure<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ol>\n<li>Safely shut down the generator set if required.<\/li>\n<li>Allow full cooling to avoid thermal shock.<\/li>\n<li>Clean the alternator with compressed air \u2264 2 bar to avoid damaging insulation varnish.<\/li>\n<li>Clean control panels without applying liquids directly (use lightly dampened cloths).<\/li>\n<li>Clean the radiator following the reverse direction of airflow.<\/li>\n<li>Final inspection for leaks after cleaning.<\/li>\n<\/ol>\n<h3><span class=\"ez-toc-section\" id=\"Recommended_tools\"><\/span><strong>Recommended tools<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>Compressed air with regulator.<\/li>\n<li>Antistatic brushes.<\/li>\n<li>Microfibre cloths.<\/li>\n<li>Approved contact-cleaner spray.<\/li>\n<li>PPE (mainly goggles and gloves).<\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"2_Software_and_control_system_updates\"><\/span><strong>2. Software and control system updates<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The control system is essentially a specialised PLC that monitors electrical and mechanical parameters, triggers protections, and manages communication with external systems (ATS, BMS, SCADA, paralleling systems\u2026).<\/p>\n<p>Keeping it updated is essential for several technical reasons:<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Key_advantages_of_keeping_firmware_up_to_date\"><\/span><strong>Key advantages of keeping firmware up to date<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ol>\n<li>\n<h4><span class=\"ez-toc-section\" id=\"Error_correction_and_stability\"><\/span><strong>Error correction and stability<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<\/li>\n<\/ol>\n<p>Control panel manufacturers release updates to resolve:<\/p>\n<ul>\n<li>Bugs detected in previous versions.<\/li>\n<li>Compatibility issues with new sensors or engine\/alternator firmware.<\/li>\n<\/ul>\n<ol start=\"2\">\n<li>\n<h4><span class=\"ez-toc-section\" id=\"Enhanced_fault_detection\"><\/span><strong>Enhanced fault detection<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<\/li>\n<\/ol>\n<p>Improved protection algorithms:<\/p>\n<ul>\n<li>New overcurrent detection methods.<\/li>\n<li>Refined alarms for low battery voltage or charging faults, among others.<\/li>\n<\/ul>\n<ol start=\"3\">\n<li>\n<h4><span class=\"ez-toc-section\" id=\"Compatibility_with_advanced_monitoring\"><\/span><strong>Compatibility with advanced monitoring<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<\/li>\n<\/ol>\n<p>New versions enable integration with:<\/p>\n<ul>\n<li><strong>DSE 855 \/ DSE 890<\/strong> (LTE\/Ethernet).<\/li>\n<li><strong>Modbus TCP\/IP<\/strong>, <strong>J1939<\/strong>, <strong>SNMP<\/strong>.<\/li>\n<li>Dagartech software for telemetry and fleet management.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Safe_update_procedure\"><\/span><strong>Safe update procedure<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ol>\n<li>Export the current configuration (full backup).<\/li>\n<li>Verify the manufacturer\u2019s recommended version for that specific model.<\/li>\n<li>Carry out the update via USB or PC Interface Tool.<\/li>\n<li>Validate analogue and digital signals after the update.<\/li>\n<li>Test automatic start, manual start, and load sequences.<\/li>\n<\/ol>\n<blockquote><p>In critical installations, updates must be performed outside operational windows or with redundant equipment available (in accordance with NFPA 110 criteria for emergency systems).<\/p><\/blockquote>\n<h2><span class=\"ez-toc-section\" id=\"3_Preventive_replacement_of_worn_components\"><\/span><strong>3. Preventive replacement of worn components<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Wear is inevitable due to vibration, temperature, start\u2013stop cycles, and variable loads. Identifying critical parts and replacing them before failure is essential to ensure availability.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Critical_components_and_their_behaviour\"><\/span><strong>Critical components and their behaviour<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<h4><span class=\"ez-toc-section\" id=\"Filters_oil_fuel_air\"><\/span><strong>Filters (oil, fuel, air)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li>Saturated filters cause increased backpressure.<\/li>\n<li>Higher fuel consumption.<\/li>\n<li>Reduced available power.<\/li>\n<\/ul>\n<h4><span class=\"ez-toc-section\" id=\"Belts\"><\/span><strong>Belts<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li>Alternator and fan belts may stretch, harden, or crack.<\/li>\n<li>A belt break results in almost immediate overheating.<\/li>\n<\/ul>\n<h4><span class=\"ez-toc-section\" id=\"Batteries\"><\/span><strong>Batteries<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>According to manufacturer recommendations:<\/p>\n<ul>\n<li>Minimum resting voltage \u2265 12.4 V (12 V batteries).<\/li>\n<li>Estimated service life: 2\u20134 years depending on ambient temperature.<\/li>\n<li>Sulphation is a common cause of failed starts.<\/li>\n<\/ul>\n<h4><span class=\"ez-toc-section\" id=\"Anti-vibration_mounts\"><\/span><strong>Anti-vibration mounts<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<ul>\n<li>They absorb vibrations and prevent structural damage. Knowing <strong><a href=\"https:\/\/www.dagartech.com\/en\/news\/how-to-avoid-vibrations-in-power-generators\">how to avoid vibrations in generator sets<\/a><\/strong> is essential to ensure generator lifespan.<\/li>\n<li>Over time they lose elasticity and cause abnormal vibration.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Generic_replacement_intervals_operating_hours\"><\/span><strong>Generic replacement intervals (operating hours)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<table>\n<thead>\n<tr>\n<td><strong>Component<\/strong><\/td>\n<td><strong>Indicative replacement interval<\/strong><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Oil filters<\/td>\n<td>500\u2013600 h<\/td>\n<\/tr>\n<tr>\n<td>Fuel filters<\/td>\n<td>500\u2013600 h<\/td>\n<\/tr>\n<tr>\n<td>Air filter<\/td>\n<td>500\u2013800 h (depending on dust levels)<\/td>\n<\/tr>\n<tr>\n<td>Engine oil<\/td>\n<td>500 h (according to engine manufacturer)<\/td>\n<\/tr>\n<tr>\n<td>Belts<\/td>\n<td>12 months \/ quarterly inspection<\/td>\n<\/tr>\n<tr>\n<td>Batteries<\/td>\n<td>2\u20134 years<\/td>\n<\/tr>\n<tr>\n<td>Cooling hoses<\/td>\n<td>2\u20133 years<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<blockquote><p><strong>These intervals follow generic recommendations based on maintenance standards from industrial diesel engine manufacturers. Always refer to the specific engine manufacturer\u2019s guidelines.<\/strong><\/p><\/blockquote>\n<h2><span class=\"ez-toc-section\" id=\"4_Periodic_performance_testing\"><\/span><strong>4. Periodic performance testing<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Load tests make it possible to validate:<\/p>\n<ul>\n<li>Voltage and frequency stability.<\/li>\n<li>Transient response (step load).<\/li>\n<li>Capability to deliver continuous power (PRP) or standby power (ESP).<\/li>\n<li>Thermal behaviour under real load.<\/li>\n<\/ul>\n<p><strong>Importance according to standards<\/strong><\/p>\n<ul>\n<li><strong>ISO 8528-6<\/strong> defines performance criteria under load variations.<\/li>\n<li>In critical facilities, <strong>NFPA 110<\/strong> requires periodic testing and automatic starts.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Recommended_types_of_tests\"><\/span><strong>Recommended types of tests<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<h4><span class=\"ez-toc-section\" id=\"No-load_test_monthly\"><\/span><strong>No-load test (monthly)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>Validates starting, oil pressure, temperature, and overall condition.<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Partial_load_test_quarterly\"><\/span><strong>Partial load test (quarterly)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>Loading between 30% and 50%:<\/p>\n<ul>\n<li>Helps prevent exhaust condensation.<\/li>\n<li>Reduces the risk of <em>wet stacking<\/em> in diesel engines operating at low load for prolonged periods.<\/li>\n<\/ul>\n<p><strong>In addition to verifying generator performance under load, it is crucial to ensure that electrical and control protections operate correctly.<\/strong> The <strong><a href=\"https:\/\/www.dagartech.com\/en\/news\/the-importance-of-protections-in-power-generators\/\">importance of protections in generator sets<\/a><\/strong>\u2014such as overcurrent, overload, undervoltage, overtemperature, or earth-fault protections\u2014lies in the fact that they allow a generator set to react to abnormal conditions before they become critical failures. A misconfigured or non-operational protection can invalidate any benefit of a load testing programme.<\/p>\n<h4><span class=\"ez-toc-section\" id=\"Resistive_load_bank_annual\"><\/span><strong>Resistive load bank (annual)<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h4>\n<p>This allows:<\/p>\n<ul>\n<li>Bringing the engine to its optimal thermal curve.<\/li>\n<li>Verifying performance at full load.<\/li>\n<li>Ensuring the alternator delivers its rated power.<\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"5_Preventive_maintenance_planning_as_a_key_tool_to_improve_generator_performance\"><\/span><strong>5. Preventive maintenance planning as a key tool to improve generator performance<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>A solid preventive maintenance plan should include:<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Visual_inspections\"><\/span><strong>Visual inspections<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Checking for leaks, wear, abnormal vibrations, corrosion.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Functional_checks\"><\/span><strong>Functional checks<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>ATS (automatic and manual).<\/li>\n<li>Remote control signals.<\/li>\n<li>Emergency mode.<\/li>\n<li>Alarms and shutdowns.<\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Full_annual_maintenance\"><\/span><strong>Full annual maintenance<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li>Seal inspection.<\/li>\n<li>Block heater check.<\/li>\n<li>Electrical panel cleaning.<\/li>\n<li>Certified load test.<\/li>\n<li>Firmware update.<\/li>\n<li>Complete documentation record (recommended by ISO 9001).<\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"Maintenance_with_Dagartech_support\"><\/span><strong>Maintenance with Dagartech support<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Dagartech certifies:<\/p>\n<ul>\n<li>Performance under ISO 8528 standards.<\/li>\n<li>Maintenance protocols based on real field experience.<\/li>\n<li>Integration with advanced monitoring systems.<\/li>\n<li>Approved spare parts.<\/li>\n<\/ul>\n<p>From Dagartech, we help you ensure the performance of your generator sets and support you with the maintenance of your equipment:<\/p>\n<ul>\n<li><strong>Technical assistance<\/strong><\/li>\n<li><strong><a href=\"https:\/\/www.dagartech.com\/en\/wp-content\/uploads\/sites\/4\/2024\/07\/Dagartech_After-Sales-Services_Catalog_EN_V.0-2024.pdf\">Download our spare parts catalogue<\/a><\/strong><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Garantising the performance of generator sets is not just a matter of periodic inspections: it is a technical discipline based on procedures, regulations, and operating criteria that ensure energy availability under any conditions. Work on improving the performance of your generator sets in 2026 As we approach 2026, this article brings together validated procedures and [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":8866,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[300],"tags":[343,344],"class_list":["post-8863","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technical-article","tag-performance-generator-sets","tag-maintenance"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Guarantee the performance of your generator sets | Dagartech<\/title>\n<meta name=\"description\" content=\"Optimise the performance of your generator sets with validated technical procedures: maintenance and advanced planning.\" \/>\n<meta name=\"robots\" content=\"index, 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